Up to 3,800 per hour
Feed, fold, insert, and seal up to 3,800 envelopes per hour — the fastest of the FPi line — with load-on-the-fly feeders for continuous, high-volume production.
Authorized Dealer
FP FPi 4800.
The top-tier folder inserter for high-volume, complex mailrooms — load your documents and envelopes, press start, and the FPi 4800 feeds, folds, inserts, and seals up to 3,800 envelopes per hour. Knife-fold technology handles up to 10 sheets, Smart Feeders with barcode/OMR reading keep every run secure, and a 7" colour touchscreen makes it easy to run — all backed by Automation One support from selection through install.
3,800envelopes per hour
10sheets folded at once (knife fold)
50programmable stored jobs
7"colour glass touchscreen
Overview
Discover what your mailroom has been missing.
The FPi 4800 offers enhanced efficiency and robust security that stretches the value of your mailroom's folding and inserting processes. It provides simple, quiet, reliable mail production — feeding, folding, inserting, and sealing up to 3,800 envelopes per hour — and accumulates, collates, and aligns documents before folding so you can mail differing documents in the same envelope. Load the documents, press start, and come back to finished mail.
Backed by powerful capabilities and fully customizable job setup, the FPi 4800 is the perfect match for both simple and complex mailroom processes — variable-paged invoices and statements, letters, notices, marketing materials, cheques, and one- or multi-page mailings. Smart Feeders, document-reading technology, and double feed detection measure the thickness and length of media in each feeder so the right documents land in the right envelope every time — all backed by local Automation One setup, supplies, and support.
Features
Powerful productivity, error-free processing.
The FPi 4800 pairs high-capacity Smart Feeders and quiet knife-fold technology with document-reading security, accumulation before folding, and 50-job memory — the top-tier folding-inserting solution for high-volume, complex mailrooms.
Knife fold, up to 10 sheets
Powerful, quiet knife-fold technology folds up to 10 sheets at once (8 for C or Z) with five fold types — C, Z, V, Double-V, and No-Fold — for statements, invoices, and booklets alike.
Document-reading security
Optional 1D barcode (BCR), 2D barcode (Data Matrix/QR), and OMR reading verify document integrity, while feeder swap, linking, and cascading adapt to any job.
Double feed detection
Electro-mechanical detectors at each feed tray measure media thickness and length, so the correct documents land in the correct envelope and no piece is double-fed.
7" touchscreen, 50 jobs
A 7" full-colour glass touchscreen controls every function. Automatic job setup programs a job in about 30 seconds with no trial pieces, and stores up to 50 jobs.
Scale to your workload
Add a MaxiFeeder (1,200 sheets / 325 reply envelopes), a high-capacity 725-sheet feeder, a 500-envelope vertical stacker, or FlexStream software as your mailings grow.
Why the FPi 4800
Pair it with a PostBase meter.
Folder inserters and postage meters are the perfect complement to one another. Interface the FPi 4800 with a PostBase 130 Dynamic meter and printed paper becomes folded, stuffed, sealed, weighed, metered, and stacked mail with little intervention — with postal discounts over stamps and a complete, hands-off workflow. Add a custom console for ergonomic support and storage. Automation One helps you choose, install, and support the right combination for your volume.
- Easy to use — load documents, press start, then grab a coffee while it runs.
- Saves time — processes about ten times faster than folding and stuffing by hand.
- Saves money — automating the process cuts operating costs and labour.
- Creative processing — handles a wide variety of paper textures, sizes, and fold types.
- Complete solution — pair with a PostBase meter to fold, insert, seal, and meter in one flow.
Specifications
FP FPi 4800 technical highlights.
Key published specifications for the FPi 4800 folder inserter. Automation One can confirm configuration, media compatibility, options, and supplies for your deployment.
TypeHigh-volume folder inserter (feed, fold, insert, seal)
Processing SpeedUp to 3,800 envelopes per hour
Feeder Stations2 or 3 (programmable Smart Feeders)
Fold TypesC, Z, V, Double-V, and No-Fold
Folding CapacityUp to 10 sheets (single) or 8 sheets (C or Z), 20 lb. paper
Job Memory50 programmable jobs; automatic job setup in ~30 seconds
Display7" full-colour glass touchscreen
SecurityElectro-mechanical double feed detection at each feed tray
Standard Feeder Capacity325 documents per feeder (high-capacity feeder 725)
MaxiFeeder Capacity1,200 sheets / 325 reply envelopes (optional)
Envelope Hopper325 envelopes (load-on-the-fly)
Exit CapacityUp to 500 finished envelopes (vertical stacker)
Document Size3.5"–14" L x 5.1"–9.9" W (booklets to 1.0 mm)
Envelope Size3.5"–6.38" H x 6.3"–9.7" W
Dimensions20" W x 29–50" L x 28–31" H (approx.)
Weight175 lbs.
Noise<66 dB (ISO 11202)
Reading Options1D barcode (BCR), 2D barcode (Data Matrix/QR), OMR
OptionsMaxiFeeder; vertical stacker or side-exit catch tray; FlexStream software; PostBase 130 Dynamic interface; custom consoles
Specifications from the FP Mailing Solutions Canada FPi 4800 brochure and can vary by configuration and media.
Explore FP Mailing Solutions
Postage meters and folder inserters to automate your outbound mail, backed by local Automation One support.
